EngrD 2190 Syllabus - Fall 2024

WEEK DATE LEC # LECTURE DATE CALCULATION SESSION
1 8/26 1 course objectives, course content, and course organization.
reading: chapter 1, pp. 1-7 and chapter 2, pp 8-19.
   
  8/28 2 Concept: process design - unit operations and process flowsheets.
Context: green chemistry for hydrazine synthesis.
reading: chapter 2, pp 19-25.
CS 1
8/28
process analysis & design by incremental evolution: exercises 2.9 and 2.22.
  8/30 3 Concept: process design - creative problem solving.
Context: separations strategies - purification of bromine.
reading: chapter 2, pp 25-42.
homework 1: exercises 2.10, 2.21 and 2.26.
   
2 9/2 Labor Day - no lecture    
9/4 4 Concept: process design - devising chemical cycles.
Context: producing methane from carbon dioxide and thermal energy.
reading: chapter 2, pp 42-48.
CS 2
9/4
problem redefinition: exercises 2.45, 2.38, and 2.40.
process design & analysis by incremental evolution: exercises 2.34 and 2.32.
professional development - part 1: resumes
  9/6 5 Concept: process design - reactors for solid reactants and products; reactants in excess to simplify separations.
Context: methane from carbon dioxide and thermal energy, cont'd.
homework 2: exercises 2.28, 2.29, 2.37, 2.44, and 2.50.
   
3 9/9 6 Concept: process design - design evolution by incremental improvement.
Context: example exercises with approximate flow rates.
reading: chapter 3, pp 89-99 and Appendix C.
   
  9/11 7 Concept: process analysis - mathematical modeling based on fundamental laws.
Context: mass balances on processes without chemical reaction - desalination by freezing.
reading: chapter 3, pp 99-106.
CS 3
9/11
process analysis & design by incremental evolution: exercise 2.35.
process analysis - mass balances: exercises 3.4, 3.10, and 3.24.
professional development - part 2: elevator pitch
  9/13 8 Concept: mathematical modeling - mass balances.
Context: processes with chemical reactions - options for unreacted reactants.
reading: chapter 3, pp 106-110.
homework 3: exercises 3.13, 3.27, 3.117, and 3.128.
   
4 9/16 9 Concept: mathematical modeling - mass balances.
Context: options for unreacted reactants, cont'd.
reading: chapter 3, pp 110-117.
   
  9/18 10 Concept: mathematical modeling - mass balances.
Context: process design with informal mass balances - estimation.
reading: chapter 3, pp 117-123.
CS 4
9/18
process design with informal mass balances: exercises 2.34 redux, 3.116, and 3.114.
  9/20 11 Concept: mathematical modeling - energy balances.
Context: heaters and heat exchangers.
reading: chapter 3, pp 123-132.
homework 4: exercises 3.38, 3.39, 3.120, and 3.130.
   
5 9/23 12 Concept: mathematical modeling - energy balances.
Context: modeling a complex unit as several simple units.
reading: chapter 3, pp 132-139.
   
  9/25 13 Concept: mathematical modeling - energy balances.
Context: energy balances and chemical reactions; heat of reaction and adiabatic temperature change.
reading: chapter 3, pp 139-145.
CS 5
9/25
process design with informal mass balances: exercise 3.121.
process analysis - energy balances: exercises 3.64 and 3.68.
professional development - part 3: LinkedIn pages
  9/27 14 Concept: mathematical modeling - energy balances.
Context: energy balances and chemical reactions; reactor design for an endothermic reaction.
homework 5: exercises 3.60, 3.79, and 3.81.
   
6 9/30 15 Concept: mathematical modeling - energy balances
Context: example exercises.
reading: chapter 3, pp 145-151.
   
  10/2 16 Concept: process economics - conservation of assets
Context: chemical production and sales.
reading: chapter 3, pp 152-156.
CS 6
10/2
process analysis - energy balances: exercises 3.66 and 3.67.
process economics: exercises 3.94 and 3.95.
  10/4 17 Concept: mathematical modeling - process economics
Context: capital costs vs. operating costs.
prelim 1 practice exercises 2.18, 3.20, 3.25, 3.41, 3.45, 3.123, and 3.132.
   
7 10/7 18 Concept: mathematical modeling - process economics
Context: comparing process alternatives
reading: chapter 3 exercises, pp 182-6.
   
  10/8 First preliminary exam (7:30-9:30 pm)    
  10/9 S1 Concept: spreadsheets for mass balances
Context: ethanol synthesis from grain.
reading: chapter 4, pp 243-253.
CS 7
10/9
spreadsheets for mass balances with process economics: exercise 3.112.
process economics: exercises 3.109 and 3.110.
  10/11 19 Concept: process analysis - graphical modeling.
Context: mass & energy balances and the lever rule.
reading: chapter 4, pp 253-262.
practice exercises:3.96 and 3.97.
   
8 10/14 Fall Break - no lecture    
  10/16 20 Concept: graphical modeling and phase maps.
Context: gas-liquid separators - flash drums.
CS 8
10/16
graphical modeling for energy balances: exercises 4.2 and 4.6.
graphical modeling with two-component phase maps: exercise 4.15
professional development - part 4: The paradox of choice.
  10/18 21 Concept: process analysis - graphical modeling.
Context: phase maps and the lever rule.
reading: chapter 4, pp 262-267.
homework 6: exercises 4.5, 4.10, 4.20, and 4.22.
   
9 10/21 22 Concept: process analysis - graphical modeling.
Context: combined mass and energy balances for binary mixtures.
   
  10/23 23 Concept: process analysis - graphical modeling.
Context: combined mass and energy balances for binary mixtures.
reading: chapter 4, pp 267-272.
CS 9
10/23
process design with graphical analysis: exercise 4.92.
graphical modeling with ternary diagrams: exercises 4.27, 4.28, and 4.96.
  10/25 24 Concept: process analysis - graphical modeling.
Context: absorption maps and single-stage absorbers.
reading: chapter 4, pp 272-277.
prelim 2 practice exercises: 3.74, 3.76, 3.88, 3.99, 4.3, 4.7, 4.89, and 4.90.
   
10 10/28 25 Concept: graphical mass balances - operating lines.
Context: multistage countercurrent absorbers
   
  10/29 Second preliminary exam (7:30-9:30 pm)    
  10/30 26 Concept: graphical mass balances with operating lines.
Context: osmotic extraction and matching graphical models to absorbers & strippers.
reading: chapter 4, pp 277-289.
CS 10
10/30
graphical analysis of absorbers and solid-liquid separators: exercises 4.39 and 4.44.
process design with graphical analysis: exercise 4.104.
  11/1 27 Concept: graphical mass balances - operating lines for distillation.
Context: multiple flash drums and x-y diagrams. homework 7: exercises 4.35, 4.43, 4.46, and 4.100.
   
11 11/4 28 Concept: graphical mass balances - operating lines.
Context: McCabe-Thiele Method for distillation columns.
reading: chapter 4, pp. 289-301.
   
  11/6 29 Concept: graphical mass balances - operating lines.
Context: examples with distillation columns.
reading: chapter 6, transient-state systems, pp. 499-512.
CS 11
11/6
graphical analysis with operating lines; distillation columns: exercises 4.56a, 4.63, and 4.107.
  11/8 30 Concept: transient-state systems.
Context: accumulation and degradation of a pollutant in a river-fed lake.
reading: chapter 6, transient-state systems, pp. 512-523.
homework 8: exercises 4.67, 4.68, and 4.102.
   
12 11/11 31 Concept: transient-state systems, cont'd.
Context: chemical reactions in a batch reactor. Predicting the maximum of an intermediate in a series reaction.
   
  11/13 32 Concept: transient-state systems, cont'd.
Context: numerical integration for complex reaction schemes and predicting the concentration of CO2 in Earth's atmosphere.
reading: chapter 5, pp 423-431.
CS 12
11/13
review for Prelim 3: exercises 4.93, 4.42, and 4.72.
  11/15 33 Concepts: units and dimensions, dimensional analysis and scaling - geometric and dynamic.
Context: a pendulum.
reading: chapter 5, pp. 431-436.
homework 9: exercises 6.16, 6.18, and numerical integration (spreadsheet assignment 2).
   
13 11/18 34 Concept: a method for dimensional analysis - Pi groups.
Context: dynamics of walking.
reading: chapter 5, pp. 436-447.
   
  11/20 35 Concept: dimensional analysis: choosing core variables.
Context: the terminal velocities of spheres.
reading: chapter 5, pp. 447-454.
CS 13
11/20
forming dimensionless groups: exercises 5.22 and 5.13.
using dimensionless correlations: exercise 5.29
review of McCabe-Thiele analysis: exercises 4.61a.
  11/22 36 Concept: how to read a dimensionless correlation; obtaining the value of a non-core variable.
Context: the terminal velocities of spheres, cont'd.
reading: chapter 5, pp. 454-467.
prelim 3 practice exercises: 4.40, 4.47, 4.48, 4.58, 4.59, 4.69, 4.70, 4.77, 4.81, 4.109, and 4.113.
   
14 11/25 37 Concept: dimensional analysis: how to design a dynamically similar model.
Context: pressure drop in an artificial kidney, heating in microfluidics, explosive shock waves, ants throwing stones, and reptiles flying.
   
  11/26 Third preliminary exam (7:30-9:30 pm)    
  11/27 Thanksgiving Recess
11/22 Thanksgiving Recess
  11/29 Thanksgiving Recess
   
15 12/2 38 Concept: applications of dynamic similarity.
Context: summary of dynamic scaling. Dimensional analysis of everyday phenomena.
   
  12/4 39 Course summary - part 1.
Context: design with mathematical modeling
practice exercises: 3.69 and 3.75.
CS 14
12/4
dimensional analysis and dynamic scaling: exercises 5.33 and 5.34.
review for final exam
Ode to McCabe-Thiele and the Reynolds Number song
  12/6 40 Course summary - part 2.
Context: design with graphical modeling and dynamic scaling.
practice exercises: 4.93, 4.94, 5.8, 5.15, 5.20, 5.28, 5.30, and 5.39.
   
  12/9 41 Course summary - part 3.
Context:
   
  12/19 Final exam (7:00-9:30 p.m.)